The Next-Generation AutoBrake Kombi Series

The AB1009K Precision Autobrake provides precision and repeatability when forming up to 10 feet of 9 gauge mild steel or lighter materials. This sheet metal brake is a high speed solution to make a variety of bends while maintaining a high quality level in the end product.
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1009K Model

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AutoBrake Kombi Series 1009K Model

6.3 in. Hardened Quick-Change Kombi Box Tooling

Expand your forming capabilities with the quick rotating Kombi beam. Rotates between straight rail and box tooling in seconds.

Automatic Material Thickness Adjustment

Clamping pressure exerted by the upper beam is variable to accommodate a wide variety of materials, thicknesses and finishes.

Automatic Crowning Adjustments

Provides a quick & easy method for adjusting the crown of the bending tool and eliminates the need for shimming. Improves bend accuracy, material straightness, radius bends, and allows the forming cornice work.

18.5 in. Touchscreen Monitor with Synergy Control

Easily control and view all of the machines motions with the intuitive interface. The full-color, graphic touchscreen makes it simple to draw, store and browse and for parts.

Optional 10' Safety Laser Scanner

Automatically detect when somebody enters the working area.

Operator Foot Pedal Options

Add an optional 2nd foot pedal to the front or rear. Rolling Foot pedal upgrades also available.

Automatic Pivot Point Adjustment

Adjust the inside bend radius size of your folding point for greater precision.

Front-to-Rear Rotating Control Arm

Operate machine from the front or back.

Solid Backgauge Fingers

9 conveniently spaced pop-up fingers precisely position the sheet.

Adjustable Height Backgauge

Expand your forming capabilities by adjusting the backgauges vertical position.

Optional Backgauge Ball Transfers

Assist with the positioning of larger, heavier parts for improved precision.

Side-Mounted Squaring Arm

Assist with positioning of parts for improved precision.

Optional Backgauge Extensions

Left, Right, and U-shaped configurations for greater gauging depth and formation of larger parts.

Roper Whitney AutoBrake 1009K

With all of the benefits of the standard AutoBrake, the optional rotating Kombi beam, makes this machine even more impressive.

This unique tooling assembly adds to the machine’s straight and box folding capabilities to produce more complex shapes in less time. It handles a wide range of materials, easily closes hems and withstands the force generated by maximum capacity forming operations.

Description

This sheet metal brake is a high speed solution to make a variety of bends while maintaining a high quality level in the end product. The backgauge provides accurate part location through the use of servo drives and is expandable with optional backgauge extensions. The rigid design includes automatic crowning adjustments to ensure accurate bending regardless of raw material stresses. Tooling options are provided to help customize to your specific needs, and can be provided in tool steel or hardened.

The Autobrake design is a plate and weldment steel construction, delivering superior performance and features in a simplified rigid design. End housings are a plate-type construction bringing drive components close together for improved stiffness and performance. Actuating mechanisms are secured in rigid mounts at the outside of the housings, allowing easy maintenance. The bending beam is powered by dual direct drive motors to ensure maximum power and efficiency.

Clamping and hemming capabilities come standard and are already included in the software. Clamping and hemming power is delivered to the clamp jaws by a series of spring washers to provide variable clamping pressures with a shock-absorbing end stop. This provides reliable clamping pressure to create open, tear drop, and closed hems to best suit your needs.

This sheet metal brake comes standard with a rotating Kombi beam. This unique tooling assembly adds to the machines straight and box folding capabilities to produce more complex shapes in less time. It handles a wide range of materials, easily closes hems and withstands the force generated by maximum capacity forming operations. Box tooling is equipped with Roper Whitney’s quick change design allowing for maximum up time and minimized change over time.

Multiple options can be added, at the time of purchase, to maximize the equipment versatility. These options include segmented lower and bend tooling, automated pivot point adjustment, automated up/down backgauge, back gauge extensions for rear operation, and much more. Ask your Roper Whitney sales representative for details.

The Synergy control offers high speed versatility to an end user. It offers multiple methods of programming from simple line-by-line to draw-to-auto program. Its network capabilities allow for multiple options, such as; Konnect, Konstruct, Mobile Konstruct, and overall shop management through linking multiple machines.

Standard Features Include:

  • 30° Clamping Beam
  • Hardened 6.3″ Quick-Change Kombi Box Tooling
  • Hardened Upper Jaw, Lower Jaw & Bending Bars
  • Automatic Crowning Adjustment
  • Automatic Material Thickness Adjustment
  • 61″ Backgauge
  • Solid Backgauge Fingers
  • Adjustable Height Backgauge
  • Side Mounted Squaring-Arm
  • Automatic Pivot Point Adjustment
  • Segmented Bending Beam & Lower Jaw Tooling
  • 18.5″ Touchscreen Monitor w/ Synergy Control
  • Konnect Software Package (Included While Under Warranty)

Options & Upgrades

  • 0.984″ / 25 mm Bending Bar
  • Left, Right or U-Shaped Backgauge Extensions
  • Spring Steel Backgauge Fingers
  • Backgauge Ball Transfers (Steel or Acetyl)
  • 10′ Safety Laser Scanner
  • Second Operator Foot Pedal (Front or Rear)
  • Rolling Foot Pedal
  • Konstruct Offline Software

Intelligent Controls

Synergy is the newest software designed for Roper Whitney’s line of powered folding machines. It is a highly advanced CNC system that takes the complexity out of programming and running parts. The full-color, graphical touch screen allows you to store, browse and search for parts, as well as create new parts on the fly.

The software also brings together information from the office-based Konstruct program and the field-based Konstruct Mobile with Roper Whitney’s technical support program Konnect.

  • Easy Windows-based touch screen control
  • Auto sequences the part
  • 3-D part display
  • DXF file import capability

model specifications
AB1009K
Capacity, Mild Steel 9 Gauge
4.0 mm
Capacity, Stainless Steel 11 Gauge (up to 90°)/12 Gauge (past 90°)
3.0 mm (up to 90°)/2.7 mm (past 90°)
Bending Length 126 in.
3200 mm
Bending Bars 0.472 in/ 12 mm,
1.378 in/ 35 mm
Crowning of Folding Beam 5-Point 0" - 0..30" Adjustment
Folding Beam Adjustment 3.14 in/ 80 mm
Clamping Beam Opening Height 7.9 in.
200.4 mm
Clamping Beam Tooling Straight Roll 30°
Back Gauge Depth 61 in.
1500 mm
Back Gauge Motor 3.4 hp Servo
Clamping Beam Motor 5.4 hp
4 kw
Bending Beam Motor Dual 5.4 hp/ 4,0 kw
Clamping Beam Speed 2.5" per second
Folding Beam Speed 80° per second
Back Gauge Speed 2.5 seconds (0.25" to 61")
Dimensions, L x W x H 180 x 96 x 84 in.
4572 x 2438 x 2134 mm
Weight 18,000 lbs/ 8,181 kg